Automation and Remote Monitoring System for Water Treatment Plant
Client: Mandara Permai PIK
Mandara Permai PIK required an advanced automation solution for their Water Treatment Plant (WTP) to enhance operational efficiency and enable remote monitoring and control. The goal was to integrate real-time data collection from various sensors and devices, process this data efficiently, and provide a user-friendly interface for both desktop and web platforms. This would ensure optimal performance of the WTP while reducing manual intervention and improving response times to operational changes.
Challenges
- Real-Time Data Integration: Collecting and processing data from multiple sensors and devices in real-time.
- Remote Control Capability: Enabling operators to monitor and control equipment remotely for improved efficiency.
- Modular and Scalable Software: Needing a flexible software solution that could easily visualize data on both desktop and web platforms.
- System Reliability: Ensuring continuous and reliable operation of the WTP with minimal downtime.
Haliatech Solution
Haliatech implemented a robust automation and remote monitoring system using LabVIEW and NI CompactRIO, providing a modular and open software platform for seamless integration and scalability
Key Solution Features:
- Real-Time Data Collection: Sensors and devices across the WTP were integrated to collect data on parameters such as water flow, pressure, and quality.
- LabVIEW-Based Software: Modular software allowed for easy visualization of data on desktop and web interfaces, enabling operators to monitor trends and make informed decisions.
- NI CompactRIO Hardware: Provided a reliable and rugged platform for data acquisition and control, ensuring accuracy and durability in industrial environments.
- Remote Monitoring and Control: Operators could access real-time data and control equipment from anywhere, improving operational flexibility and response times.
Products Used
- LabVIEW – For developing modular and scalable software for data visualization and control.
- NI CompactRIO – Served as the hardware platform for data acquisition and real-time control.
Results Achieved
- Enhanced Operational Efficiency: Real-time monitoring and control reduced manual intervention and optimized WTP performance.
- Improved Data Accessibility: Data visualizations on desktop and web platforms provided operators with actionable insights.
- Scalability and Flexibility: The modular system allowed for easy expansion and integration of additional sensors or devices in the future.
- Reliable Performance: The robust hardware and software setup ensured minimal downtime and consistent operation.
Key Features:
- High-Speed Data Acquisition – More than 1000 sensor channels monitored with 10 μs precision
- GPS-Synchronized Monitoring – Ensures time-aligned fault detection across all subsystems
- Integrated Visualization – Real-time interface deployed to local clients and over web
- Automated Reporting – Scheduled and event-based reports for operational insights
- Modular Architecture – Built on scalable CompactRIO platform for future expansion
Adding New WTP System – Expansion of the automation and monitoring capabilities to additional water treatment systems.
Need a Similar Solution?
Contact HaliaTech for a consultation and system demo:
📧 sales@haliatech.com
🌐 www.haliatech.com
