Case sudies

Manufacturing

Smart Factory Optimization through Packaging Line Monitoring and OEE Analysis

Smart Factory Optimization through Packaging Line Monitoring and OEE Analysis The Challenge Garuda Food sought to enhance visibility and efficiency within their packaging lines by implementing a smart factory solution. The primary goal was to monitor production and quality lines in real time and calculate Overall Equipment Effectiveness (OEE) across multiple machines. The solution needed to be scalable, easy to

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Automotive

Resistance Check in Fuel Sender Testing

Resistance Check in Fuel Sender Testing Challenge Design an automated test application for production units (Fuel Sender) that is both time-efficient and cost-effective. Solution: Utilize a Graphical Programming Method to shorten production time. One of our customer’s requirements was the ability to test the resistance value of a Fuel Level Sensor (FLS) in an application. As an engineering solution provider,

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Electronics

Design and Development of a Hydroponic Solution Monitoring and Control System Based on Revolution Pi and LabVIEW NXG

Design and Development of a Hydroponic Solution Monitoring and Control System Based on Revolution Pi and LabVIEW NXG A prototype capable of monitoring pH values and solution concentration/TDS (ppm) in a hydroponic solution. In addition, a control system is included, consisting of a peristaltic pump and a 5V pump. The monitoring data is processed/programmed using Revolution Pi (RevPi Core, RevPi

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Manufacturing

Precision Radiation Dose Calibration and Measurement for National Standards

Precision Radiation Dose Calibration and Measurement for National Standards Client: National Standardization Agency (BSN – Badan Standardisasi Nasional) Background: The National Standardization Agency (BSN) plays a critical role in establishing and maintaining national measurement standards, including in the field of radiation. Accurate radiation dose measurement is essential for medical (radiotherapy), industrial, and research applications. To ensure the reliability and accuracy of

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Infrastructure

Structural Health Monitoring System for Suramadu Bridge Using FBG Sensors and OPC UA

Structural Health Monitoring System for Suramadu Bridge Using FBG Sensors and OPC UA Challenges Developing a scalable and future-proof structural health monitoring system (SHMS) for one of Indonesia’s longest bridges—Jembatan Suramadu. The system must support more than 190 distributed Fiber Bragg Grating (FBG) strain sensors, deliver real-time data acquisition, and publish results to a centralized server for continuous evaluation. Haliatech

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Energy

High-Precision Pressure Threshold Testing for Gas Pipeline Integrity

High-Precision Pressure Threshold Testing for Gas Pipeline IntegrityClient: PT. Citra Tubindo PT. Citra Tubindo, a leading manufacturer of industrial pipes, required a reliable and accurate method to test the pressure threshold and structural integrity of gas pipes. The goal was to simulate extreme pressure conditions to determine the exact failure point of pipes, ensuring compliance with safety standards and enhancing product

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Energy

Automation and Remote Monitoring System for Water Treatment Plant

Automation and Remote Monitoring System for Water Treatment PlantClient: Mandara Permai PIK Mandara Permai PIK required an advanced automation solution for their Water Treatment Plant (WTP) to enhance operational efficiency and enable remote monitoring and control. The goal was to integrate real-time data collection from various sensors and devices, process this data efficiently, and provide a user-friendly interface for both desktop

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Aerospace and Defense

Advanced Wind Tunnel Monitoring System for Special Forces Training for Kopassus

Advanced Wind Tunnel Monitoring System for Special Forces Training for KopassusClient: Kopassus (Indonesian Army Special Forces) Background The Indonesian Army Special Forces (Kopassus) required a sophisticated training system to enhance the safety and effectiveness of their military paragliding program. To simulate real-world flight conditions accurately, a wind tunnel monitoring system was essential. The challenge was to build a system capable of

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Energy

Fault and Condition Monitoring for 30 MW Main Reactor (PRSG)

The Challenge: Developing a high-accuracy fault and condition monitoring system for a 30 MW main nuclear research reactor operated by BATAN. The system must capture synchronized data from over 1000 input points with precision timing, integrate with existing systems, and provide intuitive visualization and reporting for technical users and stakeholders. The Solution: Using CompactRIO with Real-Time (RT) and FPGA modules,

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Manufacturing

Improving Pipeline Structural Evaluation with Strain Measurement System

The Challenge:Designing a reliable and accurate structural monitoring system for oil and gas pipelines subjected to internal pressure and environmental stresses. The system must deliver real-time strain data from multiple locations along the pipe while maintaining integrity over long cable distances. The Solution:A modular data acquisition system using NI cDAQ-9174 and NI 9236 modules, integrated with strain gauges in a

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